Greenlee G3 User Manual

G3Hydro-Pneumatic Power ToolGenesis®Instruction ManualInc.modelTextron Fastening Systems Inc. is a wholly owned subsidary of Textron Inc.

Inc.10Nose AssembliesNose TipsAVSEAL®IINOSE TIPSFASTENERMATERIALØNOSE TIP (mm)seebelowPART Nº 'A' 'B'NAMEStandard Al. Alloy - Flus

Inc.11Nose AssembliesNose TipsTYPE 3NOSE TIPSCOMPLETE TOOLPART NUMBER :precede with71223-001 In inches then in millimetres.O OversizeNOSE ASSEMBLYpart

Nose TipsNose AssembliesTYPE 4NOSE TIPCOMPLETE TOOLPART NUMBER :precede with71223-0011 In inches then in millimetresNOSE ASSEMBLY part nº 71220-15400I

Inc.13ADAPTOR71213-20101STEM DEFLECTOR07340-00342SEALED NUT71213-02200STEM DEFLECTOR: 71213-20100Stem DeflectorAccessoriesThe stem deflector is a very

Swivel HeadsAccessoriesInstead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip a

Inc.15FASTENERMATERIALØ1NOSE TIP (mm)SWIVEL HEADPART NºJAWSseebelow'A' 'B'NAMEAluminium AlloySteelAluminium AlloySteelAluminium Al

AccessoriesThe fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated.IMPORTANTPRIOR to fitting

Inc.17Swivel Head Servicing InstructionsAccessories5717181920Swivel heads should be serviced at weekly intervals.• Remove the complete head using the

Servicing the Tool• Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet

Inc.19Molykote®55m Grease Safety DataFirst AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be needed.EYES:Flush with water.FireFLASH P

Service KitFor an easy complete service, Textron Fastening Systems Inc offers the complete service kit below.PART Nº DESCRIPTIONPART Nº DESCRIPTIONSER

Inc.21Dismantling the ToolServicing the ToolBefore dismantling the tool the oil must be emptied from it.• With the air supply switched OFF at ON/OFF V

• Remove ‘ON/OFF’ valve assembly 62. • Clamp the body of the inverted tool ACROSS THE AIR INLET BOSSES in a vice fitted with soft jaws.• Pull off Rubbe

Inc.23Servicing the ToolDismantling• Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33.• Remove Pneumatic Pi

Stop Plate Assembly (71213-03900)Servicing the ToolAssembly (see illustration below)• Place ‘O’ Ring 2 into the recess in Housing 5 retain in position

Inc.25Notes

General Assembly of Base Tool 71223-02000B - BA - A385493031751716AAAssy 6137Assy 5790394451BB41 12 40 1,6 4352Assy582 81764 Assy2146Assy 3342191535

Inc.27Parts List for 71223-020000102040506070809111213141516171819202122232425262728293031323334353637383940414207001-0040507003-0033307003-0012707003

PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full strokeafter

Inc.29Priming ProcedurePrimingIMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONEN

Inc.3Safety Instructions 4SpecificationsTool Specification 5Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into ServiceAir Su

Inc.† Page 17 if a swivel head is used instead of a nose assembly.Item numbers in bold refer to the general assembly drawing and parts list on pages

Inc.31Declaration of ConformityWe, Textron Fastening Systems Inc, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sol

www.avdel.textron.comManual No. Issue Change Note No.A 05/370A2 05/519A3 06/536Inc.Inc.PRINTED DEC 2005 © TEXTRON FASTENING SYSTEMS 200107900-008

Inc.4Safety Instructions1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied

Tool SpecificationSpecificationsInc.5Air Pressure Minimum - Maximum 5-7 bar (72.5 - 101.5 psi)Free Air Volume Required @ 5.5 bar 4.3 litres (0.15 cuft

Inc.6Intent of UsenG3 is a hydro-pneumatic tool designedto place Avdel®breakstem fasteners athigh speed making it ideal for batch orflow-line assembly

Inc.7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filteringsystems on

Inc.8Nose Assemblies* Item included in the nG3 Service Kit. For complete list see page 20.Fitting InstructionsIMPORTANTNose assemblies do NOT include

Nose TipsNose AssembliesInc.91 In inches then in millimetres.2 Head forming nose tips for use with countersunk headsONLY.TYPE 1NOSE TIPSNOSE ASSEMBLYp