Greenlee G3 User Manual download pdf (Page 20)

Service Kit

For an easy complete service, Textron Fastening Systems Inc offers the complete service kit below.

PART Nº DESCRIPTIONPART Nº DESCRIPTION

SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated

07900-00667 PISTON SLEEVE

07900-00692 TRIGGER VALVE EXTRACTOR

07900-00670 BULLET

07900-00672 'T' SPANNER

07900-00706 'T' SPANNER SPIGOT

07900-00684 GUIDE TUBE

07900-00685 INSERTION ROD

07900-00351 3 MM ALLEN KEY

07900-00469 2.5 MM ALLEN KEY

07900-00158 2 MM PIN PUNCH

07900-00164 CIRCLIP PLIERS

07900-00008

/16 x

/2 SPANNER

07900-00012

/16 x

/8 SPANNER

07900-00015

/8 x

/16 SPANNER

07900-00686 PEG SPANNER

07900-00677 SEAL EXTRACTOR

07900-00698 STOP NUT

07900-00700 PRIMING PUMP

07992-00020 GREASE - MOLY LITHIUM E.P.3753

07992-00075 GREASE - MOLYKOTE

55M

07900-00755 GREASE - MOLYKOTE

111

Servicing the Tool

Maintenance

The airline must be disconnected before any servicing or dismantling is attempted unless speciﬁcally instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Before proceeding with dismantling, empty the oil from the tool following the ﬁrst three steps of the ‘Priming Procedure’ on page 28.

Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 9 to

12 or if a swivel head was ﬁtted pages 14 and 15.

For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.

After any dismantling REMEMBER to prime the tool and to ﬁt an appropriate nose assembly or swivel head.

(Annually or every 500,000 cycles whichever is the soonest)

Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged

or recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote

55m grease for pneumatic sealing or

Molykote

111 for hydraulic sealing.

IMPORTANT

Read Safety Instructions on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

The tool shall be examined regularly for damage and malfunction.

Nose Equipment

• Unscrew Nose Casing 1 and Nose Tip.

• Unscrew Jaw Housing 3 and remove Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6.

• Inspect all components. Renew all damaged or worn parts.

• Clean all parts and apply Moly Lithium Grease EP 3753 (07992-00020) to taper bore of Jaw Housing.

• Insert Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6 into Jaw Housing 3 and assemble onto Jaw Spreader Housing 41*.

• Screw Nose Tip into Nose Casing and tighten.

Item numbers in bold refer to Nose Tip Tables on pages 9 to 12.

41* refers to illustration on page 25.

Inc.

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Greenlee G3 User Manual Page 20

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